OUR FACILITIES

Topsystem Asia Base Factory

A factory with a total area of 25,000 m², including a 6,000 m² workshop area.

Production Process - Preparation (1/2)


Cutting Process

  • CNC Water Jet Cutting 1.5 - 50 mm
  • CNC Plasma Cutting 1.5 - 50 mm
  • Coil Cutting + Coil Uncoiled Machine
  • Power Shear Cutting 0.8 - 6 mm

CNC Waterjet Cutting

CNC Plasma Cutting

Coil Cutting

Power Shear Cutting

Production Process - Preparation (2/2)


Forming Process

  • Rolling Machine T12mm x L3000mm
  • CNC Dishing Machine T14mm x D3500mm
  • CNC Flanging T14mm x D3500

Rolling Machine

Dishing Machine

CNC Flanging

Production Process - Assembling


Welding Process

  • SAW welding -> high speed welding thick material with high quality
  • CNC Plasma welding ( PAW) -> high speed welding thin material with or without consumable
  • Gas Tungsten Arc Welding (GTAW)
  • CNC Orbital - Welding High quality welding tubes

Submerged-arc welding (SAW)

Plasma welding (vertical, horizontal, circumferential)

Orbital welding

Production Process - Polishing


Surface Treatment

  • CNC Dished Polishing
  • CNC Shell Polishing
  • Manual Polish

CNC Dished Polishing

CNC Shell Polishing

Manual Polish

Production Process - Finishing


Surface Treatment

  • Wet Glass Beading
  • Passivating ( Re-built Chromium Oxide Surface )
  • Electropolishing For Small Equipment (Big Size On 2021)

Glass Beading

Passivating

Passivating diagram

Quality Assurance and Control Activities

Calibrasi
  • Calibration activities are performed regularly to maintain the accuracy and performance of all measuring equipment.
Inspection Incoming Material
  • Inspection of incoming goods includes visual checks, dimensional measurements, and material verification as needed.
Surface Roughness Quality Control
  • This process ensures that the machined surfaces comply with design standards for functionality, safety, and performance.
Radiographic Testing – Interpretation Results
  • Evaluation of radiographic images to ensure internal quality and detect hidden defects.
PMI Inspection & Reporting
  • PMI testing verifies material composition to ensure accuracy, safety, and compliance.
COMPUTER-AIDED DESIGN (CAD)
  • Autodesk Inventor Professional
  • Hexagon PV Elite
  • Autodesk AutoCad Plant 3D, AutoCad 3D & 2D
  • Mitsubishi IQ-Work, Siemens TIA-Portal, Schneider Machine Expert